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Concrete is a composite material composed of aggregate bonded together with a fluid cement that cures to a solid over time. Concrete is the second-most-used substance in the world after water,[1] and is the most widely used building material.[2] Concrete is the most manufactured material on Earth.[3]
When aggregate is mixed with dry Portland cement and water, the mixture forms a fluid slurry that can be poured and molded into shape. The cement reacts with the water through a process called hydration[4] that hardens it over several hours to form a solid matrix that binds the materials together into a durable stone-like material that has many uses.[5] This time allows concrete to not only be cast in forms, but also to have a variety of tooled processes performed. The hydration process is exothermic, which means that ambient temperature plays a significant role in how long it takes concrete to set. Often, additives (such as pozzolans or superplasticizers) are included in the mixture to improve the physical properties of the wet mix, delay or accelerate the curing time, or otherwise modify the finished material. Most structural concrete is poured with reinforcing materials (such as steel rebar) embedded to provide tensile strength, yielding reinforced concrete.
Before the invention of Portland cement in the early 1800s, lime-based cement binders, such as lime putty, were often used. The overwhelming majority of concretes are produced using Portland cement, but sometimes with other hydraulic cements, such as calcium aluminate cement.[6][7] Many other non-cementitious types of concrete exist with other methods of binding aggregate together, including asphalt concrete with a bitumen binder, which is frequently used for road surfaces, and polymer concretes that use polymers as a binder.
Concrete is distinct from mortar.[8] Whereas concrete is itself a building material, and contains both coarse (large) and fine (small) aggregate particles, mortar contains only fine aggregates and is mainly used as a bonding agent to hold bricks, tiles and other masonry units together.[9]Grout is another material associated with concrete and cement. It also does not contain coarse aggregates and is usually either pourable or thixotropic, and is used to fill gaps between masonry components or coarse aggregate which has already been put in place. Some methods of concrete manufacture and repair involve pumping grout into the gaps to make up a solid mass in situ.
The word concrete comes from the Latin word "concretus" (meaning compact or condensed),[10] the perfect passive participle of "concrescere", from "con-" (together) and "crescere" (to grow).
Concrete floors were found in the royal palace of Tiryns, Greece, which dates roughly to 1400 to 1200 BC.[11][12] Lime mortars were used in Greece, such as in Crete and Cyprus, in 800 BC. The Assyrian Jerwan Aqueduct (688 BC) made use of waterproof concrete.[13] Concrete was used for construction in many ancient structures.[14]
Mayan concrete at the ruins of Uxmal (AD 850–925) is referenced in Incidents of Travel in the Yucatán by John L. Stephens. "The roof is flat and had been covered with cement". "The floors were cement, in some places hard, but, by long exposure, broken, and now crumbling under the feet." "But throughout the wall was solid, and consisting of large stones imbedded in mortar, almost as hard as rock."
Small-scale production of concrete-like materials was pioneered by the Nabatean traders who occupied and controlled a series of oases and developed a small empire in the regions of southern Syria and northern Jordan from the 4th century BC. They discovered the advantages of hydraulic lime, with some self-cementing properties, by 700 BC. They built kilns to supply mortar for the construction of rubble masonry houses, concrete floors, and underground waterproof cisterns. They kept the cisterns secret as these enabled the Nabataeans to thrive in the desert.[15] Some of these structures survive to this day.[15]
Exterior of the Roman Pantheon, finished 128 AD, the largest unreinforced concrete dome in the world.[17]Interior of the Pantheon dome, seen from beneath. The concrete for the coffered dome was laid on moulds, mounted on temporary scaffolding.Opus caementicium exposed in a characteristic Roman arch. In contrast to modern concrete structures, the concrete used in Roman buildings was usually covered with brick or stone.
Concrete, as the Romans knew it, was a new and revolutionary material. Laid in the shape of arches, vaults and domes, it quickly hardened into a rigid mass, free from many of the internal thrusts and strains that troubled the builders of similar structures in stone or brick.[22]
Modern tests show that opus caementicium had a similar compressive strength to modern Portland-cement concrete (c. 200 kg/cm2 [20 MPa; 2,800 psi]).[23] However, due to the absence of reinforcement, its tensile strength was far lower than modern reinforced concrete, and its mode of application also differed:[24]
Modern structural concrete differs from Roman concrete in two important details. First, its mix consistency is fluid and homogeneous, allowing it to be poured into forms rather than requiring hand-layering together with the placement of aggregate, which, in Roman practice, often consisted of rubble. Second, integral reinforcing steel gives modern concrete assemblies great strength in tension, whereas Roman concrete could depend only upon the strength of the concrete bonding to resist tension.[25]
The long-term durability of Roman concrete structures has been found to be due to its use of pyroclastic (volcanic) rock and ash, whereby the crystallization of strätlingite (a complex calcium aluminosilicate hydrate)[26] and the coalescence of this and similar calcium–aluminium-silicate–hydrate cementing binders helped give the concrete a greater degree of fracture resistance even in seismically active environments.[27] Roman concrete is significantly more resistant to erosion by seawater than modern concrete; it used pyroclastic materials which react with seawater to form Al-tobermorite crystals over time.[28][29] The use of hot mixing and the presence of lime clasts have been proposed to give the concrete a self-healing ability, where cracks that form become filled with calcite that prevents the crack from spreading.[30][31]
The widespread use of concrete in many Roman structures ensured that many survive to the present day. The Baths of Caracalla in Rome are just one example. Many Roman aqueducts and bridges, such as the magnificent Pont du Gard in southern France, have masonry cladding on a concrete core, as does the dome of the Pantheon.
After the Roman Empire, the use of burned lime and pozzolana was greatly reduced. Low kiln temperatures in the burning of lime, lack of pozzolana, and poor mixing all contributed to a decline in the quality of concrete and mortar. From the 11th century, the increased use of stone in church and castle construction led to an increased demand for mortar. Quality began to improve in the 12th century through better grinding and sieving. Medieval lime mortars and concretes were non-hydraulic and were used for binding masonry, "hearting" (binding rubble masonry cores) and foundations. Bartholomaeus Anglicus in his De proprietatibus rerum (1240) describes the making of mortar. In an English translation from 1397, it reads "lyme ... is a stone brent; by medlynge thereof with sonde and water sement is made". From the 14th century, the quality of mortar was again excellent, but only from the 17th century was pozzolana commonly added.[32]
Perhaps the greatest step forward in the modern use of concrete was Smeaton's Tower, built by British engineer John Smeaton in Devon, England, between 1756 and 1759. This third Eddystone Lighthouse pioneered the use of hydraulic lime in concrete, using pebbles and powdered brick as aggregate.[34]
A method for producing Portland cement was developed in England and patented by Joseph Aspdin in 1824.[35] Aspdin chose the name for its similarity to Portland stone, which was quarried on the Isle of Portland in Dorset, England. His son William continued developments into the 1840s, earning him recognition for the development of "modern" Portland cement.[36]
Reinforced concrete was invented in 1849 by Joseph Monier.[37] and the first reinforced concrete house was built by François Coignet[38] in 1853. The first concrete reinforced bridge was designed and built by Joseph Monier in 1875.[39]
Concrete is an artificial composite material, comprising a matrix of cementitious binder (typically Portland cement paste or asphalt) and a dispersed phase or "filler" of aggregate (typically a rocky material, loose stones, and sand). The binder "glues" the filler together to form a synthetic conglomerate.[41] Many types of concrete are available, determined by the formulations of binders and the types of aggregate used to suit the application of the engineered material. These variables determine strength and density, as well as chemical and thermal resistance of the finished product.
Cement paste, most commonly made of Portland cement, is the most prevalent kind of concrete binder. For cementitious binders, water is mixed with the dry cement powder and aggregate, which produces a semi-liquid slurry (paste) that can be shaped, typically by pouring it into a form. The concrete solidifies and hardens through a chemical process called hydration. The water reacts with the cement, which bonds the other components together, creating a robust, stone-like material. Other cementitious materials, such as fly ash and slag cement, are sometimes added—either pre-blended with the cement or directly as a concrete component—and become a part of the binder for the aggregate.[42] Fly ash and slag can enhance some properties of concrete such as fresh properties and durability.[42] Alternatively, other materials can also be used as a concrete binder: the most prevalent substitute is asphalt, which is used as the binder in asphalt concrete.
Structures employing Portland cement concrete usually include steel reinforcement because this type of concrete can be formulated with high compressive strength, but always has lower tensile strength. Therefore, it is usually reinforced with materials that are strong in tension, typically steelrebar.
The mix design depends on the type of structure being built, how the concrete is mixed and delivered, and how it is placed to form the structure.
Several tons of bagged cement, about two minutes of output from a 10,000 ton per day cement kiln
Portland cement is the most common type of cement in general usage. It is a basic ingredient of concrete, mortar, and many plasters.[43] It consists of a mixture of calcium silicates (alite, belite), aluminates and ferrites—compounds, which will react with water. Portland cement and similar materials are made by heating limestone (a source of calcium) with clay or shale (a source of silicon, aluminium and iron) and grinding this product (called clinker) with a source of sulfate (most commonly gypsum).
Cement kilns are extremely large, complex, and inherently dusty industrial installations. Of the various ingredients used to produce a given quantity of concrete, the cement is the most energetically expensive. Even complex and efficient kilns require 3.3 to 3.6 gigajoules of energy to produce a ton of clinker and then grind it into cement. Many kilns can be fueled with difficult-to-dispose-of wastes, the most common being used tires. The extremely high temperatures and long periods of time at those temperatures allows cement kilns to efficiently and completely burn even difficult-to-use fuels.[44] The five major compounds of calcium silicates and aluminates comprising Portland cement range from 5 to 50% in weight.
Combining water with a cementitious material forms a cement paste by the process of hydration. The cement paste glues the aggregate together, fills voids within it, and makes it flow more freely.[45]
As stated by Abrams' law, a lower water-to-cement ratio yields a stronger, more durable concrete, whereas more water gives a freer-flowing concrete with a higher slump.[46] The hydration of cement involves many concurrent reactions. The process involves polymerization, the interlinking of the silicates and aluminate components as well as their bonding to sand and gravel particles to form a solid mass.[47] One illustrative conversion is the hydration of tricalcium silicate:
Fine and coarse aggregates make up the bulk of a concrete mixture. Sand, natural gravel, and crushed stone are used mainly for this purpose. Recycled aggregates (from construction, demolition, and excavation waste) are increasingly used as partial replacements for natural aggregates, while a number of manufactured aggregates, including air-cooled blast furnace slag and bottom ash are also permitted.
The size distribution of the aggregate determines how much binder is required. Aggregate with a very even size distribution has the biggest gaps whereas adding aggregate with smaller particles tends to fill these gaps. The binder must fill the gaps between the aggregate as well as paste the surfaces of the aggregate together, and is typically the most expensive component. Thus, variation in sizes of the aggregate reduces the cost of concrete.[49] The aggregate is nearly always stronger than the binder, so its use does not negatively affect the strength of the concrete.
Redistribution of aggregates after compaction often creates non-homogeneity due to the influence of vibration. This can lead to strength gradients.[50]
Decorative stones such as quartzite, small river stones or crushed glass are sometimes added to the surface of concrete for a decorative "exposed aggregate" finish, popular among landscape designers.
Admixtures are materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes. Admixtures are defined as additions "made as the concrete mix is being prepared".[51] The most common admixtures are retarders and accelerators. In normal use, admixture dosages are less than 5% by mass of cement and are added to the concrete at the time of batching/mixing.[52] (See § Production below.) The common types of admixtures[53] are as follows:
Accelerators speed up the hydration (hardening) of the concrete. Typical materials used are calcium chloride, calcium nitrate and sodium nitrate. However, use of chlorides may cause corrosion in steel reinforcing and is prohibited in some countries, so that nitrates may be favored, even though they are less effective than the chloride salt. Accelerating admixtures are especially useful for modifying the properties of concrete in cold weather.
Air entraining agents add and entrain tiny air bubbles in the concrete, which reduces damage during freeze-thaw cycles, increasing durability. However, entrained air entails a tradeoff with strength, as each 1% of air may decrease compressive strength by 5%.[54] If too much air becomes trapped in the concrete as a result of the mixing process, defoamers can be used to encourage the air bubble to agglomerate, rise to the surface of the wet concrete and then disperse.
Bonding agents are used to create a bond between old and new concrete (typically a type of polymer) with wide temperature tolerance and corrosion resistance.
Corrosion inhibitors are used to minimize the corrosion of steel and steel bars in concrete.
Crystalline admixtures are typically added during batching of the concrete to lower permeability. The reaction takes place when exposed to water and un-hydrated cement particles to form insoluble needle-shaped crystals, which fill capillary pores and micro-cracks in the concrete to block pathways for water and waterborne contaminates. Concrete with crystalline admixture can expect to self-seal as constant exposure to water will continuously initiate crystallization to ensure permanent waterproof protection.
Pigments can be used to change the color of concrete, for aesthetics.
Plasticizers increase the workability of plastic, or "fresh", concrete, allowing it to be placed more easily, with less consolidating effort. A typical plasticizer is lignosulfonate. Plasticizers can be used to reduce the water content of a concrete while maintaining workability and are sometimes called water-reducers due to this use. Such treatment improves its strength and durability characteristics.
Superplasticizers (also called high-range water-reducers) are a class of plasticizers that have fewer deleterious effects and can be used to increase workability more than is practical with traditional plasticizers. Superplasticizers are used to increase compressive strength. It increases the workability of the concrete and lowers the need for water content by 15–30%.
Pumping aids improve pumpability, thicken the paste and reduce separation and bleeding.
Retarders slow the hydration of concrete and are used in large or difficult pours where partial setting is undesirable before completion of the pour. Typical retarders include sugar, sodium gluconate, citric acid, and tartaric acid.[55]
^Specific surface measurements for silica fume by nitrogen adsorption (BET) method, others by air permeability method (Blaine).
Inorganic materials that have pozzolanic or latent hydraulic properties, these very fine-grained materials are added to the concrete mix to improve the properties of concrete (mineral admixtures),[52] or as a replacement for Portland cement (blended cements).[59] Products which incorporate limestone, fly ash, blast furnace slag, and other useful materials with pozzolanic properties into the mix, are being tested and used. These developments are ever growing in relevance to minimize the impacts caused by cement use, notorious for being one of the largest producers (at about 5 to 10%) of global greenhouse gas emissions.[60] The use of alternative materials also is capable of lowering costs, improving concrete properties, and recycling wastes, the latest being relevant for circular economy aspects of the construction industry, whose demand is ever growing with greater impacts on raw material extraction, waste generation and landfill practices.
Fly ash: A by-product of coal-fired electric generating plants, it is used to partially replace Portland cement (by up to 60% by mass). The properties of fly ash depend on the type of coal burnt. In general, siliceous fly ash is pozzolanic, while calcareous fly ash has latent hydraulic properties.[61]
Silica fume: A by-product of the production of silicon and ferrosiliconalloys. Silica fume is similar to fly ash, but has a particle size 100 times smaller. This results in a higher surface-to-volume ratio and a much faster pozzolanic reaction. Silica fume is used to increase strength and durability of concrete, but generally requires the use of superplasticizers for workability.[63]
High reactivity metakaolin (HRM): Metakaolin produces concrete with strength and durability similar to concrete made with silica fume. While silica fume is usually dark gray or black in color, high-reactivity metakaolin is usually bright white in color, making it the preferred choice for architectural concrete where appearance is important.
Carbon nanofibers can be added to concrete to enhance compressive strength and gain a higher Young's modulus, and also to improve the electrical properties required for strain monitoring, damage evaluation and self-health monitoring of concrete. Carbon fiber has many advantages in terms of mechanical and electrical properties (e.g., higher strength) and self-monitoring behavior due to the high tensile strength and high electrical conductivity.[64]
Carbon products have been added to make concrete electrically conductive, for deicing purposes.[65]
New research from Japan's University of Kitakyushu shows that a washed and dried recycled mix of used diapers can be an environmental solution to producing less landfill and using less sand in concrete production. A model home was built in Indonesia to test the strength and durability of the new diaper-cement composite.[66]
Concrete production is the process of mixing together the various ingredients—water, aggregate, cement, and any additives—to produce concrete. Concrete production is time-sensitive. Once the ingredients are mixed, workers must put the concrete in place before it hardens. In modern usage, most concrete production takes place in a large type of industrial facility called a concrete plant, or often a batch plant. The usual method of placement is casting in formwork, which holds the mix in shape until it has set enough to hold its shape unaided.
Concrete plants come in two main types, ready-mix plants and central mix plants. A ready-mix plant blends all of the solid ingredients, while a central mix does the same but adds water. A central-mix plant offers more precise control of the concrete quality. Central mix plants must be close to the work site where the concrete will be used, since hydration begins at the plant.
A concrete plant consists of large hoppers for storage of various ingredients like cement, storage for bulk ingredients like aggregate and water, mechanisms for the addition of various additives and amendments, machinery to accurately weigh, move, and mix some or all of those ingredients, and facilities to dispense the mixed concrete, often to a concrete mixer truck.
Modern concrete is usually prepared as a viscous fluid, so that it may be poured into forms. The forms are containers that define the desired shape. Concrete formwork can be prepared in several ways, such as slip forming and steel plate construction. Alternatively, concrete can be mixed into dryer, non-fluid forms and used in factory settings to manufacture precast concrete products.
Interruption in pouring the concrete can cause the initially placed material to begin to set before the next batch is added on top. This creates a horizontal plane of weakness called a cold joint between the two batches.[67] Once the mix is where it should be, the curing process must be controlled to ensure that the concrete attains the desired attributes. During concrete preparation, various technical details may affect the quality and nature of the product.
Design mix ratios are decided by an engineer after analyzing the properties of the specific ingredients being used. Instead of using a 'nominal mix' of 1 part cement, 2 parts sand, and 4 parts aggregate, a civil engineer will custom-design a concrete mix to exactly meet the requirements of the site and conditions, setting material ratios and often designing an admixture package to fine-tune the properties or increase the performance envelope of the mix. Design-mix concrete can have very broad specifications that cannot be met with more basic nominal mixes, but the involvement of the engineer often increases the cost of the concrete mix.
Concrete mixes are primarily divided into nominal mix, standard mix and design mix.
Nominal mix ratios are given in volume of . Nominal mixes are a simple, fast way of getting a basic idea of the properties of the finished concrete without having to perform testing in advance.
Various governing bodies (such as British Standards) define nominal mix ratios into a number of grades, usually ranging from lower compressive strength to higher compressive strength. The grades usually indicate the 28-day cure strength.[68]
Thorough mixing is essential to produce uniform, high-quality concrete.
Separate paste mixing has shown that the mixing of cement and water into a paste before combining these materials with aggregates can increase the compressive strength of the resulting concrete.[69] The paste is generally mixed in a high-speed, shear-type mixer at a w/c (water to cement ratio) of 0.30 to 0.45 by mass. The cement paste premix may include admixtures such as accelerators or retarders, superplasticizers, pigments, or silica fume. The premixed paste is then blended with aggregates and any remaining batch water and final mixing is completed in conventional concrete mixing equipment.[70]
Resonant acoustic mixing has also been found effective in producing ultra-high performance cementitious materials, as it produces a dense matrix with low porosity.[71]
Concrete floor of a parking garage being placedPouring and smoothing out concrete at Palisades Park in Washington, DC
Workability is the ability of a fresh (plastic) concrete mix to fill the form/mold properly with the desired work (pouring, pumping, spreading, tamping, vibration) and without reducing the concrete's quality. Workability depends on water content, aggregate (shape and size distribution), cementitious content and age (level of hydration) and can be modified by adding chemical admixtures, like superplasticizer. Raising the water content or adding chemical admixtures increases concrete workability. Excessive water leads to increased bleeding or segregation of aggregates (when the cement and aggregates start to separate), with the resulting concrete having reduced quality. Changes in gradation can also affect workability of the concrete, although a wide range of gradation can be used for various applications.[72][73] An undesirable gradation can mean using a large aggregate that is too large for the size of the formwork, or which has too few smaller aggregate grades to serve to fill the gaps between the larger grades, or using too little or too much sand for the same reason, or using too little water, or too much cement, or even using jagged crushed stone instead of smoother round aggregate such as pebbles. Any combination of these factors and others may result in a mix which is too harsh, i.e., which does not flow or spread out smoothly, is difficult to get into the formwork, and which is difficult to surface finish.[74]
Workability can be measured by the concrete slump test, a simple measure of the plasticity of a fresh batch of concrete following the ASTM C 143 or EN 12350-2 test standards. Slump is normally measured by filling an "Abrams cone" with a sample from a fresh batch of concrete. The cone is placed with the wide end down onto a level, non-absorptive surface. It is then filled in three layers of equal volume, with each layer being tamped with a steel rod to consolidate the layer. When the cone is carefully lifted off, the enclosed material slumps a certain amount, owing to gravity. A relatively dry sample slumps very little, having a slump value of one or two inches (25 or 50 mm) out of one foot (300 mm). A relatively wet concrete sample may slump as much as eight inches. Workability can also be measured by the flow table test.
Slump can be increased by addition of chemical admixtures such as plasticizer or superplasticizer without changing the water-cement ratio.[75] Some other admixtures, especially air-entraining admixture, can increase the slump of a mix.
High-flow concrete, like self-consolidating concrete, is tested by other flow-measuring methods. One of these methods includes placing the cone on the narrow end and observing how the mix flows through the cone while it is gradually lifted.
After mixing, concrete is a fluid and can be pumped to the location where needed.
Concrete must be kept moist during curing in order to achieve optimal strength and durability.[76] During curing hydration occurs, allowing calcium-silicate hydrate (C-S-H) to form. Over 90% of a mix's final strength is typically reached within four weeks, with the remaining 10% achieved over years or even decades.[77] The conversion of calcium hydroxide in the concrete into calcium carbonate from absorption of CO2 over several decades further strengthens the concrete and makes it more resistant to damage. This carbonation reaction, however, lowers the pH of the cement pore solution and can corrode the reinforcement bars.
Hydration and hardening of concrete during the first three days is critical. Abnormally fast drying and shrinkage due to factors such as evaporation from wind during placement may lead to increased tensile stresses at a time when it has not yet gained sufficient strength, resulting in greater shrinkage cracking. The early strength of the concrete can be increased if it is kept damp during the curing process. Minimizing stress prior to curing minimizes cracking. High-early-strength concrete is designed to hydrate faster, often by increased use of cement that increases shrinkage and cracking. The strength of concrete changes (increases) for up to three years. It depends on cross-section dimension of elements and conditions of structure exploitation.[50] Addition of short-cut polymer fibers can improve (reduce) shrinkage-induced stresses during curing and increase early and ultimate compression strength.[78]
Properly curing concrete leads to increased strength and lower permeability and avoids cracking where the surface dries out prematurely. Care must also be taken to avoid freezing or overheating due to the exothermic setting of cement. Improper curing can cause spalling, reduced strength, poor abrasion resistance and cracking.
Curing techniques avoiding water loss by evaporation
During the curing period, concrete is ideally maintained at controlled temperature and humidity. To ensure full hydration during curing, concrete slabs are often sprayed with "curing compounds" that create a water-retaining film over the concrete. Typical films are made of wax or related hydrophobic compounds. After the concrete is sufficiently cured, the film is allowed to abrade from the concrete through normal use.[79]
Traditional conditions for curing involve spraying or ponding the concrete surface with water. The adjacent picture shows one of many ways to achieve this, ponding—submerging setting concrete in water and wrapping in plastic to prevent dehydration. Additional common curing methods include wet burlap and plastic sheeting covering the fresh concrete.
For higher-strength applications, accelerated curing techniques may be applied to the concrete. A common technique involves heating the poured concrete with steam, which serves to both keep it damp and raise the temperature so that the hydration process proceeds more quickly and more thoroughly.
Asphalt concrete (commonly called asphalt,[80]blacktop, or pavement in North America, and tarmac, bitumen macadam, or rolled asphalt in the United Kingdom and Ireland) is a composite material commonly used to surface roads, parking lots, airports, as well as the core of embankment dams.[81] Asphalt mixtures have been used in pavement construction since the beginning of the twentieth century.[82] It consists of mineral aggregatebound together with asphalt, laid in layers, and compacted. The process was refined and enhanced by Belgian inventor and U.S. immigrant Edward De Smedt.[83]
The terms asphalt (or asphaltic) concrete, bituminous asphalt concrete, and bituminous mixture are typically used only in engineering and construction documents, which define concrete as any composite material composed of mineral aggregate adhered with a binder. The abbreviation, AC, is sometimes used for asphalt concrete but can also denote asphalt content or asphalt cement, referring to the liquid asphalt portion of the composite material.
Graphene enhanced concretes are standard designs of concrete mixes, except that during the cement-mixing or production process, a small amount of chemically engineered graphene(typically < 0.5% by weight) is added.[84][85] These enhanced graphene concretes are designed around the concrete application.
Bacteria such as Bacillus pasteurii, Bacillus pseudofirmus, Bacillus cohnii, Sporosarcina pasteuri, and Arthrobacter crystallopoietes increase the compression strength of concrete through their biomass. However some forms of bacteria can also be concrete-destroying.[86] Bacillus sp. CT-5. can reduce corrosion of reinforcement in reinforced concrete by up to four times. Sporosarcina pasteurii reduces water and chloride permeability. B. pasteurii increases resistance to acid.[87]Bacillus pasteurii and B. sphaericuscan induce calcium carbonate precipitation in the surface of cracks, adding compression strength.[88]
Decorative plate made of Nano concrete with High-Energy Mixing (HEM)
Nanoconcrete (also spelled "nano concrete"' or "nano-concrete") is a class of materials that contains Portland cement particles that are no greater than 100 μm[89] and particles of silica no greater than 500 μm, which fill voids that would otherwise occur in normal concrete, thereby substantially increasing the material's strength.[90] It is widely used in foot and highway bridges where high flexural and compressive strength are indicated.[88]
Pervious concrete is a mix of specially graded coarse aggregate, cement, water, and little-to-no fine aggregates. This concrete is also known as "no-fines" or porous concrete. Mixing the ingredients in a carefully controlled process creates a paste that coats and bonds the aggregate particles. The hardened concrete contains interconnected air voids totaling approximately 15 to 25 percent. Water runs through the voids in the pavement to the soil underneath. Air entrainment admixtures are often used in freeze-thaw climates to minimize the possibility of frost damage. Pervious concrete also permits rainwater to filter through roads and parking lots, to recharge aquifers, instead of contributing to runoff and flooding.[91]
Polymer concretes are mixtures of aggregate and any of various polymers and may be reinforced. The cement is costlier than lime-based cements, but polymer concretes nevertheless have advantages; they have significant tensile strength even without reinforcement, and they are largely impervious to water. Polymer concretes are frequently used for the repair and construction of other applications, such as drains.
Plant fibers and particles can be used in a concrete mix or as a reinforcement.[92][93][94] These materials can increase ductility but the lignocellulosic particles hydrolyze during concrete curing as a result of alkaline environment and elevated temperatures[95][96][97] Such process, that is difficult to measure,[98] can affect the properties of the resulting concrete.
Volcanic concrete substitutes volcanic rock for the limestone that is burned to form clinker. It consumes a similar amount of energy, but does not directly emit carbon as a byproduct.[99] Volcanic rock/ash are used as supplementary cementitious materials in concrete to improve the resistance to sulfate, chloride and alkali silica reaction due to pore refinement.[100] Also, they are generally cost effective in comparison to other aggregates,[101] good for semi and light weight concretes,[101] and good for thermal and acoustic insulation.[101]
Pyroclastic materials, such as pumice, scoria, and ashes are formed from cooling magma during explosive volcanic eruptions. They are used as supplementary cementitious materials (SCM) or as aggregates for cements and concretes.[102] They have been extensively used since ancient times to produce materials for building applications. For example, pumice and other volcanic glasses were added as a natural pozzolanic material for mortars and plasters during the construction of the Villa San Marco in the Roman period (89 BC – 79 AD), which remain one of the best-preserved otium villae of the Bay of Naples in Italy.[103]
Waste light is a form of polymer modified concrete. The specific polymer admixture allows the replacement of all the traditional aggregates (gravel, sand, stone) by any mixture of solid waste materials in the grain size of 3–10 mm to form a low-compressive-strength (3–20 N/mm2) product[104] for road and building construction. One cubic meter of waste light concrete contains 1.1–1.3 m3 of shredded waste and no other aggregates.
Recycled aggregate concretes are standard concrete mixes with the addition or substitution of natural aggregates with recycled aggregates sourced from construction and demolition wastes, disused pre-cast concretes or masonry. In most cases, recycled aggregate concrete results in higher water absorption levels by capillary action and permeation, which are the prominent determiners of the strength and durability of the resulting concrete. The increase in water absorption levels is mainly caused by the porous adhered mortar that exists in the recycled aggregates. Accordingly, recycled concrete aggregates that have been washed to reduce the quantity of mortar adhered to aggregates show lower water absorption levels compared to untreated recycled aggregates.
The quality of the recycled aggregate concrete is determined by several factors, including the size, the number of replacement cycles, and the moisture levels of the recycled aggregates. When the recycled concrete aggregates are crushed into coarser fractures, the mixed concrete shows better permeability levels, resulting in an overall increase in strength. In contrast, recycled masonry aggregates provide better qualities when crushed in finer fractures. With each generation of recycled concrete, the resulting compressive strength decreases.
Concrete has relatively high compressive strength, but much lower tensile strength.[105] Therefore, it is usually reinforced with materials that are strong in tension (often steel). The elasticity of concrete is relatively constant at low stress levels but starts decreasing at higher stress levels as matrix cracking develops. Concrete has a very low coefficient of thermal expansion and shrinks as it matures. All concrete structures crack to some extent, due to shrinkage and tension. Concrete that is subjected to long-duration forces is prone to creep.
Tests can be performed to ensure that the properties of concrete correspond to specifications for the application.
Compression testing of a concrete cylinder
The ingredients affect the strengths of the material. Concrete strength values are usually specified as the lower-bound compressive strength of either a cylindrical or cubic specimen as determined by standard test procedures.
The strengths of concrete is dictated by its function. Very low-strength—14 MPa (2,000 psi) or less—concrete may be used when the concrete must be lightweight.[106] Lightweight concrete is often achieved by adding air, foams, or lightweight aggregates, with the side effect that the strength is reduced. For most routine uses, 20 to 32 MPa (2,900 to 4,600 psi) concrete is often used. 40 MPa (5,800 psi) concrete is readily commercially available as a more durable, although more expensive, option. Higher-strength concrete is often used for larger civil projects.[107] Strengths above 40 MPa (5,800 psi) are often used for specific building elements. For example, the lower floor columns of high-rise concrete buildings may use concrete of 80 MPa (11,600 psi) or more, to keep the size of the columns small. Bridges may use long beams of high-strength concrete to lower the number of spans required.[108][109] Occasionally, other structural needs may require high-strength concrete. If a structure must be very rigid, concrete of very high strength may be specified, even much stronger than is required to bear the service loads. Strengths as high as 130 MPa (18,900 psi) have been used commercially for these reasons.[108]
The cement produced for making concrete accounts for about 8% of worldwide CO2 emissions per year (compared to, e.g., global aviation at 1.9%).[110][111] The two largest sources of CO2 are produced by the cement manufacturing process, arising from (1) the decarbonation reaction of limestone in the cement kiln (T ≈ 950 °C), and (2) from the combustion of fossil fuel to reach the sintering temperature (T ≈ 1450 °C) of cement clinker in the kiln. The energy required for extracting, crushing, and mixing the raw materials (construction aggregates used in the concrete production, and also limestone and clay feeding the cement kiln) is lower. Energy requirement for transportation of ready-mix concrete is also lower because it is produced nearby the construction site from local resources, typically manufactured within 100 kilometers of the job site.[112] The overall embodied energy of concrete at roughly 1 to 1.5 megajoules per kilogram is therefore lower than for many structural and construction materials.[113]
Once in place, concrete offers a great energy efficiency over the lifetime of a building.[114] Concrete walls leak air far less than those made of wood frames.[115] Air leakage accounts for a large percentage of energy loss from a home. The thermal mass properties of concrete increase the efficiency of both residential and commercial buildings. By storing and releasing the energy needed for heating or cooling, concrete's thermal mass delivers year-round benefits by reducing temperature swings inside and minimizing heating and cooling costs.[116] While insulation reduces energy loss through the building envelope, thermal mass uses walls to store and release energy. Modern concrete wall systems use both external insulation and thermal mass to create an energy-efficient building. Insulating concrete forms (ICFs) are hollow blocks or panels made of either insulating foam or rastra that are stacked to form the shape of the walls of a building and then filled with reinforced concrete to create the structure.
Boston City Hall (1968) is a Brutalist design constructed largely of precast and poured in place concrete.
Concrete buildings are more resistant to fire than those constructed using steel frames, since concrete has lower heat conductivity than steel and can thus last longer under the same fire conditions. Concrete is sometimes used as a fire protection for steel frames, for the same effect as above. Concrete as a fire shield, for example Fondu fyre, can also be used in extreme environments like a missile launch pad.
Options for non-combustible construction include floors, ceilings and roofs made of cast-in-place and hollow-core precast concrete. For walls, concrete masonry technology and Insulating Concrete Forms (ICFs) are additional options. ICFs are hollow blocks or panels made of fireproof insulating foam that are stacked to form the shape of the walls of a building and then filled with reinforced concrete to create the structure.
Concrete also provides good resistance against externally applied forces such as high winds, hurricanes, and tornadoes owing to its lateral stiffness, which results in minimal horizontal movement. However, this stiffness can work against certain types of concrete structures, particularly where a relatively higher flexing structure is required to resist more extreme forces.
As discussed above, concrete is very strong in compression, but weak in tension. Larger earthquakes can generate very large shear loads on structures. These shear loads subject the structure to both tensile and compressional loads. Concrete structures without reinforcement, like other unreinforced masonry structures, can fail during severe earthquake shaking. Unreinforced masonry structures constitute one of the largest earthquake risks globally.[117] These risks can be reduced through seismic retrofitting of at-risk buildings, (e.g. school buildings in Istanbul, Turkey).[118]
Concrete is one of the most durable building materials. It provides superior fire resistance compared with wooden construction and gains strength over time. Structures made of concrete can have a long service life.[119] Concrete is used more than any other artificial material in the world.[120] As of 2006, about 7.5 billion cubic meters of concrete are made each year, more than one cubic meter for every person on Earth.[121]
The use of reinforcement, in the form of iron was introduced in the 1850s by French industrialist François Coignet, and it was not until the 1880s that German civil engineer G. A. Wayss used steel as reinforcement. Concrete is a relatively brittle material that is strong under compression but less in tension. Plain, unreinforced concrete is unsuitable for many structures as it is relatively poor at withstanding stresses induced by vibrations, wind loading, and so on. Hence, to increase its overall strength, steel rods, wires, mesh or cables can be embedded in concrete before it is set. This reinforcement, often known as rebar, resists tensile forces.[123]
Reinforced concrete (RC) is a versatile composite and one of the most widely used materials in modern construction. It is made up of different constituent materials with very different properties that complement each other. In the case of reinforced concrete, the component materials are almost always concrete and steel. These two materials form a strong bond together and are able to resist a variety of applied forces, effectively acting as a single structural element.[124]
Reinforced concrete can be precast or cast-in-place (in situ) concrete, and is used in a wide range of applications such as; slab, wall, beam, column, foundation, and frame construction. Reinforcement is generally placed in areas of the concrete that are likely to be subject to tension, such as the lower portion of beams. Usually, there is a minimum of 50 mm cover, both above and below the steel reinforcement, to resist spalling and corrosion which can lead to structural instability.[123] Other types of non-steel reinforcement, such as Fibre-reinforced concretes are used for specialized applications, predominately as a means of controlling cracking.[124]
Precast concrete is concrete which is cast in one place for use elsewhere and is a mobile material. The largest part of precast production is carried out in the works of specialist suppliers, although in some instances, due to economic and geographical factors, scale of product or difficulty of access, the elements are cast on or adjacent to the construction site.[125] Precasting offers considerable advantages because it is carried out in a controlled environment, protected from the elements, but the downside of this is the contribution to greenhouse gas emission from transportation to the construction site.[124]
Advantages to be achieved by employing precast concrete:[125]
Preferred dimension schemes exist, with elements of tried and tested designs available from a catalogue.
Major savings in time result from manufacture of structural elements apart from the series of events which determine overall duration of the construction, known by planning engineers as the 'critical path'.
Availability of Laboratory facilities capable of the required control tests, many being certified for specific testing in accordance with National Standards.
Equipment with capability suited to specific types of production such as stressing beds with appropriate capacity, moulds and machinery dedicated to particular products.
High-quality finishes achieved direct from the mould eliminate the need for interior decoration and ensure low maintenance costs.
Aerial photo of reconstruction at Taum Sauk (Missouri) pumped storage facility in late November 2009. After the original reservoir failed, the new reservoir was made of roller-compacted concrete.
Due to cement's exothermic chemical reaction while setting up, large concrete structures such as dams, navigation locks, large mat foundations, and large breakwaters generate excessive heat during hydration and associated expansion. To mitigate these effects, post-cooling[126] is commonly applied during construction. An early example at Hoover Dam used a network of pipes between vertical concrete placements to circulate cooling water during the curing process to avoid damaging overheating. Similar systems are still used; depending on volume of the pour, the concrete mix used, and ambient air temperature, the cooling process may last for many months after the concrete is placed. Various methods also are used to pre-cool the concrete mix in mass concrete structures.[126]
Another approach to mass concrete structures that minimizes cement's thermal by-product is the use of roller-compacted concrete, which uses a dry mix which has a much lower cooling requirement than conventional wet placement. It is deposited in thick layers as a semi-dry material then roller compacted into a dense, strong mass.
Raw concrete surfaces tend to be porous and have a relatively uninteresting appearance. Many finishes can be applied to improve the appearance and preserve the surface against staining, water penetration, and freezing.
Examples of improved appearance include stamped concrete where the wet concrete has a pattern impressed on the surface, to give a paved, cobbled or brick-like effect, and may be accompanied with coloration. Another popular effect for flooring and table tops is polished concrete where the concrete is polished optically flat with diamond abrasives and sealed with polymers or other sealants.
Other finishes can be achieved with chiseling, or more conventional techniques such as painting or covering it with other materials.
The proper treatment of the surface of concrete, and therefore its characteristics, is an important stage in the construction and renovation of architectural structures.[127]
Prestressed concrete is a form of reinforced concrete that builds in compressive stresses during construction to oppose tensile stresses experienced in use. This can greatly reduce the weight of beams or slabs, by better distributing the stresses in the structure to make optimal use of the reinforcement. For example, a horizontal beam tends to sag. Prestressed reinforcement along the bottom of the beam counteracts this. In pre-tensioned concrete, the prestressing is achieved by using steel or polymer tendons or bars that are subjected to a tensile force prior to casting, or for post-tensioned concrete, after casting.
Pretensioned concrete is almost always precast, and contains steel wires (tendons) that are held in tension while the concrete is placed and sets around them.
Post-tensioned concrete has ducts through it. After the concrete has gained strength, tendons are pulled through the ducts and stressed. The ducts are then filled with grout. Bridges built in this way have experienced considerable corrosion of the tendons, so external post-tensioning may now be used in which the tendons run along the outer surface of the concrete.
Once mixed, concrete is typically transported to the place where it is intended to become a structural item. Various methods of transportation and placement are used depending on the distances involve, quantity needed, and other details of application. Large amounts are often transported by truck, poured free under gravity or through a tremie, or pumped through a pipe. Smaller amounts may be carried in a skip (a metal container which can be tilted or opened to release the contents, usually transported by crane or hoist), or wheelbarrow, or carried in toggle bags for manual placement underwater.
Pohjolatalo, an office building made of concrete in the city center of Kouvola in Kymenlaakso, Finland
Extreme weather conditions (extreme heat or cold; windy conditions, and humidity variations) can significantly alter the quality of concrete. Many precautions are observed in cold weather placement.[128] Low temperatures significantly slow the chemical reactions involved in hydration of cement, thus affecting the strength development. Preventing freezing is the most important precaution, as formation of ice crystals can cause damage to the crystalline structure of the hydrated cement paste. If the surface of the concrete pour is insulated from the outside temperatures, the heat of hydration will prevent freezing.
A period when for more than three successive days the average daily air temperature drops below 40 °F (~ 4.5 °C), and
Temperature stays below 50 °F (10 °C) for more than one-half of any 24-hour period.
In Canada, where temperatures tend to be much lower during the cold season, the following criteria are used by CSA A23.1:
When the air temperature is ≤ 5 °C, and
When there is a probability that the temperature may fall below 5 °C within 24 hours of placing the concrete.
The minimum strength before exposing concrete to extreme cold is 500 psi (3.4 MPa). CSA A 23.1 specified a compressive strength of 7.0 MPa to be considered safe for exposure to freezing.
Concrete may be placed and cured underwater. Care must be taken in the placement method to prevent washing out the cement. Underwater placement methods include the tremie, pumping, skip placement, manual placement using toggle bags, and bagwork.[130]
A tremie is a vertical, or near-vertical, pipe with a hopper at the top used to pour concrete underwater in a way that avoids washout of cement from the mix due to turbulent water contact with the concrete while it is flowing. This produces a more reliable strength of the product. The
toggle bag method is generally used for placing small quantities and for repairs. Wet concrete is loaded into a reusable canvas bag and squeezed out at the required place by the diver. Care must be taken to avoid washout of the cement and fines.
Underwater bagwork is the manual placement by divers of woven cloth bags containing dry mix, followed by piercing the bags with steel rebar pins to tie the bags together after every two or three layers, and create a path for hydration to induce curing, which can typically take about 6 to 12 hours for initial hardening and full hardening by the next day. Bagwork concrete will generally reach full strength within 28 days. Each bag must be pierced by at least one, and preferably up to four pins. Bagwork is a simple and convenient method of underwater concrete placement which does not require pumps, plant, or formwork, and which can minimise environmental effects from dispersing cement in the water. Prefilled bags are available, which are sealed to prevent premature hydration if stored in suitable dry conditions. The bags may be biodegradable.[131]
Grouted aggregate is an alternative method of forming a concrete mass underwater, where the forms are filled with coarse aggregate and the voids then completely filled from the bottom by displacing the water with pumped grout.[130]
Concrete roads are more fuel efficient to drive on,[132] more reflective and last significantly longer than other paving surfaces, yet have a much smaller market share than other paving solutions. Modern-paving methods and design practices have changed the economics of concrete paving, so that a well-designed and placed concrete pavement will be less expensive on initial costs and significantly less expensive over the life cycle. Another major benefit is that pervious concrete can be used, which eliminates the need to place storm drains near the road, and reducing the need for slightly sloped roadway to help rainwater to run off. No longer requiring discarding rainwater through use of drains also means that less electricity is needed (more pumping is otherwise needed in the water-distribution system), and no rainwater gets polluted as it no longer mixes with polluted water. Rather, it is immediately absorbed by the ground.[citation needed]
Cement molded into a forest of tubular structures can be 5.6 times more resistant to cracking/failure than standard concrete. The approach mimics mammalian cortical bone that features elliptical, hollow osteons suspended in an organic matrix, connected by relatively weak "cement lines". Cement lines provide a preferable in-plane crack path. This design fails via a "stepwise toughening mechanism". Cracks are contained within the tube, reducing spreading, by dissipating energy at each tube/step.[133]
Concrete dust emission from the use of power toolRecycled crushed concrete, to be reused as granular fill, is loaded into a semi-dump truck
Grinding of concrete can produce hazardous dust. Exposure to cement dust can lead to issues such as silicosis, kidney disease, skin irritation and similar effects. The U.S. National Institute for Occupational Safety and Health in the United States recommends attaching local exhaust ventilation shrouds to electric concrete grinders to control the spread of this dust. In addition, the Occupational Safety and Health Administration (OSHA) has placed more stringent regulations on companies whose workers regularly come into contact with silica dust. An updated silica rule, which OSHA put into effect 23 September 2017 for construction companies, restricted the amount of breathable crystalline silica workers could legally come into contact with to 50 micro grams per cubic meter of air per 8-hour workday. That same rule went into effect 23 June 2018 for general industry, hydraulic fracturing and maritime. That deadline was extended to 23 June 2021 for engineering controls in the hydraulic fracturing industry. Companies which fail to meet the tightened safety regulations can face financial charges and extensive penalties. The presence of some substances in concrete, including useful and unwanted additives, can cause health concerns due to toxicity and radioactivity. Fresh concrete (before curing is complete) is highly alkaline and must be handled with proper protective equipment.
A major component of concrete is cement, a fine powder used mainly to bind sand and coarser aggregates together in concrete. Although a variety of cement types exist, the most common is "Portland cement", which is produced by mixing clinker with smaller quantities of other additives such as gypsum and ground limestone. The production of clinker, the main constituent of cement, is responsible for the bulk of the sector's greenhouse gas emissions, including both energy intensity and process emissions.[134]
The cement industry is one of the three primary producers of carbon dioxide, a major greenhouse gas – the other two being energy production and transportation industries. On average, every tonne of cement produced releases one tonne of CO2 into the atmosphere. Pioneer cement manufacturers have claimed to reach lower carbon intensities, with 590 kg of CO2eq per tonne of cement produced.[135] The emissions are due to combustion and calcination processes,[136] which roughly account for 40% and 60% of the greenhouse gases, respectively. Considering that cement is only a fraction of the constituents of concrete, it is estimated that a tonne of concrete is responsible for emitting about 100–200 kg of CO2.[137][138] Every year more than 10 billion tonnes of concrete are used worldwide.[138] In the coming years, large quantities of concrete will continue to be used, and the mitigation of CO2 emissions from the sector will be even more critical.
Concrete is used to create hard surfaces that contribute to surface runoff, which can cause heavy soil erosion, water pollution, and flooding, but conversely can be used to divert, dam, and control flooding. Concrete dust released by building demolition and natural disasters can be a major source of dangerous air pollution. Concrete is a contributor to the urban heat island effect, though less so than asphalt.
Reducing the cement clinker content might have positive effects on the environmental life-cycle assessment of concrete. Some research work on reducing the cement clinker content in concrete has already been carried out. However, there exist different research strategies. Often replacement of some clinker for large amounts of slag or fly ash was investigated based on conventional concrete technology. This could lead to a waste of scarce raw materials such as slag and fly ash. The aim of other research activities is the efficient use of cement and reactive materials like slag and fly ash in concrete based on a modified mix design approach.[139]
The embodied carbon of a precast concrete facade can be reduced by 50% when using the presented fiber reinforced high performance concrete in place of typical reinforced concrete cladding.[140] Studies have been conducted about commercialization of low-carbon concretes. Life cycle assessment (LCA) of low-carbon concrete was investigated according to the ground granulated blast-furnace slag (GGBS) and fly ash (FA) replacement ratios. Global warming potential (GWP) of GGBS decreased by 1.1 kg CO2 eq/m3, while FA decreased by 17.3 kg CO2 eq/m3 when the mineral admixture replacement ratio was increased by 10%. This study also compared the compressive strength properties of binary blended low-carbon concrete according to the replacement ratios, and the applicable range of mixing proportions was derived.[141]
High-performance building materials will be particularly important for enhancing resilience, including for flood defenses and critical-infrastructure protection.[142] Risks to infrastructure and cities posed by extreme weather events are especially serious for those places exposed to flood and hurricane damage, but also where residents need protection from extreme summer temperatures. Traditional concrete can come under strain when exposed to humidity and higher concentrations of atmospheric CO2. While concrete is likely to remain important in applications where the environment is challenging, novel, smarter and more adaptable materials are also needed.[138][143]
Concrete degradation may have many different causes. Concrete is mostly damaged by the corrosion of reinforcement bars due to the carbonatation of hardened cement paste or chloride attack under wet conditions. Chemical damage is caused by the formation of expansive products produced by chemical reactions (from carbonatation, chlorides, sulfates and distillate water), by aggressive chemical species present in groundwater and seawater (chlorides, sulfates, magnesium ions), or by microorganisms (bacteria, fungi...) Other damaging processes can also involve calcium leaching by water infiltration, physical phenomena initiating cracks formation and propagation, fire or radiant heat, aggregate expansion, sea water effects, leaching, and erosion by fast-flowing water.[144]
Concrete recycling is the use of rubble from demolished concrete structures. Recycling is cheaper and more ecological than trucking rubble to a landfill.[145] Crushed rubble can be used for road gravel, revetments, retaining walls, landscaping gravel, or raw material for new concrete. Large pieces can be used as bricks or slabs, or incorporated with new concrete into structures, a material called urbanite.[146][147]
There have been concerns about the recycling of painted concrete due to possible lead content. Studies have indicated that recycled concrete exhibits lower strength and durability compared to concrete produced using natural aggregates.[148][149][150][151] This deficiency can be addressed by incorporating supplementary materials such as fly ash into the mixture.[152]
The world record for the largest concrete pour in a single project is the Three Gorges Dam in Hubei Province, China by the Three Gorges Corporation. The amount of concrete used in the construction of the dam is estimated at 16 million cubic meters over 17 years. The previous record was 12.3 million cubic meters held by Itaipu hydropower station in Brazil.[153][154][155]
The world record for concrete pumping was set on 7 August 2009 during the construction of the Parbati Hydroelectric Project, near the village of Suind, Himachal Pradesh, India, when the concrete mix was pumped through a vertical height of 715 m (2,346 ft).[156][157]
The Polavaram dam works in Andhra Pradesh on 6 January 2019 entered the Guinness World Records by pouring 32,100 cubic metres of concrete in 24 hours.[158] The world record for the largest continuously poured concrete raft was achieved in August 2007 in Abu Dhabi by contracting firm Al Habtoor-CCC Joint Venture and the concrete supplier is Unibeton Ready Mix.[159][160] The pour (a part of the foundation for the Abu Dhabi's Landmark Tower) was 16,000 cubic meters of concrete poured within a two-day period.[161] The previous record, 13,200 cubic meters poured in 54 hours despite a severe tropical storm requiring the site to be covered with tarpaulins to allow work to continue, was achieved in 1992 by joint Japanese and South Korean consortiums Hazama Corporation and the Samsung C&T Corporation for the construction of the Petronas Towers in Kuala Lumpur, Malaysia.[162]
The world record for largest continuously poured concrete floor was completed 8 November 1997, in Louisville, Kentucky by design-build firm EXXCEL Project Management. The monolithic placement consisted of 225,000 square feet (20,900 m2) of concrete placed in 30 hours, finished to a flatness tolerance of FF 54.60 and a levelness tolerance of FL 43.83. This surpassed the previous record by 50% in total volume and 7.5% in total area.[163][164]
The record for the largest continuously placed underwater concrete pour was completed 18 October 2010, in New Orleans, Louisiana by contractor C. J. Mahan Construction Company, LLC of Grove City, Ohio. The placement consisted of 10,251 cubic yards of concrete placed in 58.5 hours using two concrete pumps and two dedicated concrete batch plants. Upon curing, this placement allows the 50,180-square-foot (4,662 m2) cofferdam to be dewatered approximately 26 feet (7.9 m) below sea level to allow the construction of the Inner Harbor Navigation Canal Sill & Monolith Project to be completed in the dry.[165]
Concrete is used as an artistic medium.[citation needed] Its appearance is also imitated in other media: for example Congolese artist Sardoine Mia creates canvases that look like concrete surfaces.[166]
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Landscape design is an independent profession and a design and art tradition, practiced by landscape designers, combining nature and culture. In contemporary practice, landscape design bridges the space between landscape architecture and garden design.[1]
Design projects may involve two different professional roles: landscape design and landscape architecture.
Landscape design typically involves artistic composition and artisanship, horticultural finesse and expertise, and emphasis on detailed site involvement from conceptual stages through to final construction.
Landscape architecture focuses more on urban planning, city and regional parks, civic and corporate landscapes, large scale interdisciplinary projects, and delegation to contractors after completing designs.
There can be a significant overlap of talent and skill between the two roles, depending on the education, licensing, and experience of the professional. Both landscape designers and landscape architects practice landscape design.[2]
The landscape design phase consists of research, gathering ideas, and setting a plan. Design factors include objective qualities such as: climate and microclimates; topography and orientation, site drainage and groundwater recharge; municipal and resource building codes; soils and irrigation; human and vehicular access and circulation; recreational amenities (i.e., sports and water); furnishings and lighting; native plant habitat botany when present; property safety and security; construction detailing; and other measurable considerations.
Design factors also include subjective qualities such as genius loci (the special site qualities to emphasize); client's needs and preferences; desirable plants and elements to retain on site, modify, or replace, and that may be available for borrowed scenery from beyond; artistic composition from perspectives of both looking upon and observing from within; spatial development and definition – using lines, sense of scale, and balance and symmetry; plant palettes; and artistic focal points for enjoyment. There are innumerable other design factors and considerations brought to the complex process of designing a garden that is beautiful, well-functioning, and that thrives over time.
The up-and-coming practice of online landscape design allows professional landscapers to remotely design and plan sites through manipulation of two-dimensional images without ever physically visiting the location. Due to the frequent lack of non-visual, supplementary data such as soil assessments and pH tests, online landscaping necessarily must focus on incorporating only plants which are tolerant across many diverse soil conditions.
Historically, landscape designers trained by apprenticing—such as André Le Nôtre, who apprenticed with his father before designing the Gardens of Versailles—to accomplished masters in the field, with the titular name varying and reputation paramount for a career. The professional section of garden designers in Europe and the Americas went by the name "Landscape Gardener". In the 1890s, the distinct classification of landscape architect was created, with educational and licensing test requirements for using the title legally. Beatrix Farrand, the sole woman in the founding group, refused the title preferring Landscape Gardener. Matching the client and technical needs of a project, and the appropriate practitioner with talent, legal qualifications, and experienced skills, surmounts title nomenclature.[citation needed]
Institutional education in landscape design appeared in the early 20th century. Over time it became available at various levels. Ornamental horticulture programs with design components are offered at community college and universities within schools of agriculture or horticulture, with some beginning to offer garden or landscape design certificates and degrees. Departments of landscape architecture are located within university schools of architecture or environmental design, with undergraduate and graduate degrees offered. Specialties and minors are available in horticultural botany, horticulture, natural resources, landscape engineering, construction management, fine and applied arts, and landscape design history. Traditionally, hand-drawn drawings documented the design and position of features for construction, but Landscape design software is frequently used now.[citation needed]
Other routes of training are through informal apprenticeships with practicing landscape designers, landscape architects, landscape contractors, gardeners, nurseries and garden centers, and docent programs at botanical and public gardens. Since the landscape designer title does not have a college degree or licensing requirements to be used, there is a very wide range of sophistication, aesthetic talent, technical expertise, and specialty strengths to be responsibly matched with specific client and project requirements.[citation needed]
Many landscape designers have an interest and involvement with gardening, personally or professionally. Gardens are dynamic and not static after construction and planting are completed, and so in some ways are "never done". Involvement with landscape management and direction of the ongoing garden direction, evolution, and care depend on the professional's and client's needs and inclinations. As with the other interrelated landscape disciplines, there can be an overlap of services offered under the titles of landscape designer or professional gardener.[2]
A garden is a planned space, usually outdoors, set aside for the cultivation, display, and enjoyment of plants and other forms of nature. The single feature identifying even the wildest wild garden is control. The garden can incorporate both natural and artificial materials.[1]
Gardens often have design features including statuary, follies, pergolas, trellises, stumperies, dry creek beds, and water features such as fountains, ponds (with or without fish), waterfalls or creeks. Some gardens are for ornamental purposes only, while others also produce food crops, sometimes in separate areas, or sometimes intermixed with the ornamental plants. Food-producing gardens are distinguished from farms by their smaller scale, more labor-intensive methods, and their purpose (enjoyment of a pastime or self-sustenance rather than producing for sale, as in a market garden). Flower gardens combine plants of different heights, colors, textures, and fragrances to create interest and delight the senses.[2]
The most common form today is a residential or public garden, but the term garden has traditionally been a more general one. Zoos, which display wild animals in simulated natural habitats, were formerly called zoological gardens.[3][4] Western gardens are almost universally based on plants, with garden, which etymologically implies enclosure, often signifying a shortened form of botanical garden. Some traditional types of eastern gardens, such as Zen gardens, however, use plants sparsely or not at all. Landscape gardens, on the other hand, such as the English landscape gardens first developed in the 18th century, may decide to omit flowers altogether.
The etymology of the word gardening refers to enclosure: it is from Middle English gardin, from Anglo-French gardin, jardin, of Germanic origin; akin to Old High German gard, gart, an enclosure or compound, as in Stuttgart. See Grad (Slavic settlement) for more complete etymology.[6] The words yard, court, and Latin hortus (meaning "garden", hence horticulture and orchard), are cognates—all referring to a defined enclosed space.[7]
The term "garden" in British English refers to a small enclosed area of land, usually adjoining a building.[8] This would be referred to as a yard in American English.[9]
The earliest recorded Chinese gardens were created in the valley of the Yellow River, during the Shang dynasty (1600–1046 BC). These gardens were large enclosed parks where the kings and nobles hunted game, or where fruit and vegetables were grown. Early inscriptions from this period, carved on tortoise shells, have three Chinese characters for garden, you, pu and yuan. You was a royal garden where birds and animals were kept, while pu was a garden for plants. During the Qin dynasty (221–206 BC), yuan became the character for all gardens.[10] The old character for yuan is a small picture of a garden; it is enclosed in a square which can represent a wall, and has symbols which can represent the plan of a structure, a small square which can represent a pond, and a symbol for a plantation or a pomegranate tree.[11]
A famous royal garden of the late Shang dynasty was the Terrace, Pond and Park of the Spirit (Lingtai, Lingzhao Lingyou) built by King Wenwang west of his capital city, Yin. The park was described in the Classic of Poetry this way:
The King makes his promenade in the Park of the Spirit,
The deer are kneeling on the grass, feeding their fawns,
The deer are beautiful and resplendent.
The immaculate cranes have plumes of a brilliant white.
The King makes his promenade to the Pond of the Spirit,
During the Spring and Autumn period (722–481 BC), in 535 BC, the Terrace of Shanghua, with lavishly decorated palaces, was built by King Jing of the Zhou dynasty. In 505 BC, an even more elaborate garden, the Terrace of Gusu, was begun. It was located on the side of a mountain, and included a series of terraces connected by galleries, along with a lake where boats in the form of blue dragons navigated. From the highest terrace, a view extended as far as Lake Tai, the Great Lake.[15]
Manasollasa is a twelfth century Sanskrit text that offers details on garden design and a variety of other subjects.[16] Both public parks and woodland gardens are described, with about 40 types of trees recommended for the park in the Vana-krida chapter.[16][17]Shilparatna, a text from the sixteenth century, states that flower gardens or public parks should be located in the northern portion of a town.[18]
The earliest recorded Japanese gardens were the pleasure gardens of the Emperors and nobles. They were mentioned in several brief passages of the Nihon Shoki, the first chronicle of Japanese history, published in 720 CE. In spring 74 CE, the chronicle recorded: "The Emperor KeikÅ put a few carp into a pond, and rejoiced to see them morning and evening". The following year, "The Emperor launched a double-hulled boat in the pond of Ijishi at Ihare, and went aboard with his imperial concubine, and they feasted sumptuously together". In 486, the chronicle recorded that "The Emperor KenzÅ went into the garden and feasted at the edge of a winding stream".[19]
Korean gardens are a type of garden described as being natural, informal, simple and unforced, seeking to merge with the natural world.[20] They have a history that goes back more than two thousand years,[21] but are little known in the west. The oldest records date to the Three Kingdoms period (57 BC – 668 AD) when architecture and palace gardens showed a development noted in the Korean History of the Three Kingdoms.
Gardening was not recognized as an art form in Europe until the mid 16th century when it entered the political discourse, as a symbol of the concept of the "ideal republic". Evoking utopian imagery of the Garden of Eden, a time of abundance and plenty where humans didn't know hunger or the conflicts that arose from property disputes. John Evelyn wrote in the early 17th century, "there is not a more laborious life then is that of a good Gard'ners; but a labour full of tranquility and satisfaction; Natural and Instructive, and such as (if any) contributes to Piety and Contemplation."[22] During the era of Enclosures, the agrarian collectivism of the feudal age was idealized in literary "fantasies of liberating regression to garden and wilderness".[23]
Following his campaign in Italy in 1495, where he saw the gardens and castles of Naples, King Charles VIII brought Italian craftsmen and garden designers, such as Pacello da Mercogliano, from Naples and ordered the construction of Italian-style gardens at his residence at the Château d'Amboise and at Château Gaillard, another private résidence in Amboise. His successor Henry II, who had also travelled to Italy and had met Leonardo da Vinci, created an Italian garden nearby at the Château de Blois.[24] Beginning in 1528, King Francis I created new gardens at the Château de Fontainebleau, which featured fountains, parterres, a forest of pine trees brought from Provence, and the first artificial grotto in France.[25] The Château de Chenonceau had two gardens in the new style, one created for Diane de Poitiers in 1551, and a second for Catherine de' Medici in 1560.[26] In 1536, the architect Philibert de l'Orme, upon his return from Rome, created the gardens of the Château d'Anet following the Italian rules of proportion. The carefully prepared harmony of Anet, with its parterres and surfaces of water integrated with sections of greenery, became one of the earliest and most influential examples of the classic French garden.[27]
The French formal garden (French: jardin à la française) contrasted with the design principles of the English landscape garden (French: jardin à l'anglaise) namely, to "force nature" instead of leaving it undisturbed.[28] Typical French formal gardens had "parterres, geometrical shapes and neatly clipped topiary", in contrast to the English style of garden in which "plants and shrubs seem to grow naturally without artifice."[29] By the mid-17th century axial symmetry had ascended to prominence in the French gardening traditions of Andre Mollet and Jacques Boyceau, from which the latter wrote: "All things, however beautiful they may be chosen, will be defective if they are not ordered and placed in proper symmetry."[30] A good example of the French formal style are the Tuileries gardens in Paris which were originally designed during the reign of King Henry II in the mid-sixteenth century. The gardens were redesigned into the formal French style for the Sun King Louis XIV. The gardens were ordered into symmetrical lines: long rows of elm or chestnut trees, clipped hedgerows, along with parterres, "reflect[ing] the orderly triumph of man's will over nature."[31]
The French landscape garden was influenced by the English landscape garden and gained prominence in the late eighteenth century.[32][33]
Before the Grand Manner era, a few significant gardens were found in Britain which were developed under the influence of the continent. Britain's homegrown domestic gardening traditions were mostly practical in purpose, rather than aesthetic, unlike the grand gardens found mostly on castle grounds and less commonly in universities. Tudor Gardens emphasized contrast rather than transitions, distinguished by color and illusion. They were not intended as a complement to home or architecture, but conceived as independent spaces, arranged to grow and display flowers and ornamental plants. Gardeners demonstrated their artistry in knot gardens, with complex arrangements most commonly included interwoven box hedges, and less commonly fragrant herbs like rosemary. Sanded paths run between the hedgings of open knots whereas closed knots were filled with single colored flowers. The knot and parterre gardens were always placed on level ground, and elevated areas reserved for terraces from which the intricacy of the gardens could be viewed.[30]
Jacobean gardens were described as "a delightful confusion" by Henry Wotton in 1624. Under the influence of the Italian Renaissance, Caroline gardens began to shed some of the chaos of earlier designs, marking the beginning of a trends towards symmetrical unified designs that took the building architecture into account, and featuring an elevated terrace from which home and garden could be viewed. The only surviving Caroline garden is located at Bolsover Castle in Derbyshire, but is too simple to attract much interest. During the reign of Charles II, many new Baroque style country houses were built; while in England Oliver Cromwell sought to destroy many Tudor, Jacobean and Caroline style gardens.[30]
Garden design is the process of creating plans for the layout and planting of gardens and landscapes. Gardens may be designed by garden owners themselves, or by professionals. Professional garden designers tend to be trained in principles of design and horticulture, and have a knowledge and experience of using plants. Some professional garden designers are also landscape architects, a more formal level of training that usually requires an advanced degree and often an occupational license.
Elements of garden design include the layout of hard landscape, such as paths, rockeries, walls, water features, sitting areas and decking, as well as the plants themselves, with consideration for their horticultural requirements, their season-to-season appearance, lifespan, growth habit, size, speed of growth, and combinations with other plants and landscape features. Most gardens consist of a mixture of natural and constructed elements, although even very 'natural' gardens are always an inherently artificial creation. Natural elements present in a garden principally comprise flora (such as trees and weeds), fauna (such as arthropods and birds), soil, water, air and light. Constructed elements include not only paths, patios, decking, sculptures, drainage systems, lights and buildings (such as sheds, gazebos, pergolas and follies), but also living constructions such as flower beds, ponds and lawns.
Garden needs of maintenance are also taken into consideration. Including the time or funds available for regular maintenance, (this can affect the choices of plants regarding speed of growth) spreading or self-seeding of the plants (annual or perennial), bloom-time, and many other characteristics. Garden design can be roughly divided into two groups, formal and naturalistic gardens. The most important consideration in any garden design is how the garden will be utilised, followed closely by the desired stylistic genres, and the way the garden space will connect to the home or other structures in the surrounding areas. All of these considerations are subject to the budget limitations. Budget limitations can be addressed by a simpler garden style with fewer plants and less costly hard landscape materials, seeds rather than sod for lawns, and plants that grow quickly; alternatively, garden owners may choose to create their garden over time, area by area.[34]
Gardeners may cause environmental damage by the way they garden, or they may enhance their local environment. Damage by gardeners can include direct destruction of natural habitats when houses and gardens are created; indirect habitat destruction and damage to provide garden materials such as peat,[35] rock for rock gardens,[36] and by the use of tapwater to irrigate gardens; the death of living beings in the garden itself, such as the killing not only of slugs and snails but also their predators such as hedgehogs and song thrushes by metaldehyde slug killer; the death of living beings outside the garden, such as local species extinction by indiscriminate plant collectors; and climate change caused by greenhouse gases produced by gardening.
Gardeners can help to prevent climate change in many ways, including the use of trees, shrubs, ground cover plants and other perennial plants in their gardens, turning garden waste into soil organic matter instead of burning it, keeping soil and compost heaps aerated, avoiding peat, switching from power tools to hand tools or changing their garden design so that power tools are not needed, and using nitrogen-fixing plants instead of nitrogen fertiliser.[37]
Climate change will have many impacts on gardens; some studies suggest most of them will be negative.[38] Gardens also contribute to climate change. Greenhouse gases can be produced by gardeners in many ways. The three main greenhouse gases are carbon dioxide, methane, and nitrous oxide. Gardeners produce carbon dioxide directly by overcultivating soil and destroying soil carbon, by burning garden waste on bonfires, by using power tools which burn fossil fuel or use electricity generated by fossil fuels, and by using peat. Gardeners produce methane by compacting the soil and making it anaerobic, and by allowing their compost heaps to become compacted and anaerobic. Gardeners produce nitrous oxide by applying excess nitrogen fertiliser when plants are not actively growing so that the nitrogen in the fertiliser is converted by soil bacteria to nitrous oxide.
Some gardeners manage their gardens without using any water from outside the garden. Examples in Britain include Ventnor Botanic Garden on the Isle of Wight, and parts of Beth Chatto's garden in Essex, Sticky Wicket garden in Dorset, and the Royal Horticultural Society's gardens at Harlow Carr and Hyde Hall. Rain gardens absorb rainfall falling onto nearby hard surfaces, rather than sending it into stormwater drains.[39]
^Schur, Norman; Ehrlich, Eugene; Ehrlich, Richard (1987). British English from A to Zed: A Definitive Guide to the Queen's English. Skyhorse. p. 146. ISBN9781620875773.
^Feng Chaoxiong, The Classical Gardens of Suzhou, preface, and Bing Chiu, Jardins de Chine, ou la quete du paradis, Editions de La Martiniere, Paris 2010, p. 10–11.
^Tong Jun, Records of Jiang Gardens, cited in Feng Chanoxiong, The Classical Gardens of Suzhou.
^Translation in Jardins de Chine, ou la quête du paradis, cited in Che Bing Chiu, Jardins de Chine, ou la quete du paradis, p. 11.
^Tan, p. 10. See also Che Bing Chiu, Jardins de Chine, ou la quete du paradis, p. 11.
^Che Bing Chiu, Jardins de Chine, ou la quete du paradis, p. 11.
^Weiss, Allan (1995). Mirrors of Infinity: The French Formal Garden and 17th-Century Metaphysics. Princeton Architectural Press. p. 15. ISBN9781568980508.
^Scurr, Ruth (2022). Napoleon: A Life in Gardens and Shadows. Vintage. p. 15.
^ abcHayes, Gordon (2013). Landscape and Garden Design: Lessons from History. Whittle. pp. 1–3. ISBN978-1849950824.
^Scurr, Ruth (2022). Napoleon: A Life in Gardens and Shadows. Vintage. p. 29.
^Calder, Martin (2006). Experiencing the Garden in the Eighteenth Century. Lang. p. 9. ISBN9783039102914.
^Weiss, Allan (1995). Mirrors of Infinity: The French Formal Garden and 17th-Century Metaphysics. Princeton Architectural Press. p. 15. ISBN9781568980508.
^Ingram, David S.; Vince-Prue, Daphne; Gregory, Peter J., eds. (2008). Science and the Garden: The scientific basis of horticultural practice. Oxford: Blackwell. ISBN978-1-4051-6063-6.
^Bisgrove, R.; Hadley, P. (2002). Gardening in the global greenhouse: the impacts of climate change on gardens in the UK (Report). S2CID127801132.
^Dunnett and Clayden, Nigel and Andy (2007). Rain Gardens: Managing Water Sustainably in the Garden and Designed Landscape. Portland, OR: Timber Press. ISBN978-0-88192-826-6.
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Workers were great, no problem they did what was required, but the representative of your company mislead me on what was to be done, I showed pictures from a competitor landscaper, representative stated he could bet there , , . price, but since it wasn’t in contract, I was left with uncomplicated backyard , working with owner at present, so he’s been outstanding working on this situation, as amount of rock was way off and the owner did increase the amount substantially to finish the front yard. another landscaper under contract to finish the backyard. Would like to add a comment the manger/owner of Las Vegas yard n block stands behind his words and helped me tremendously on finishing up the backyard,
My initial contact was with Ray, whom did an excellent job giving me an estimate on what I wanted done in my small yard and walkway., the guys that came out and did the work were superior. They did an excellent job. I’m very pleased with this company. I will highly recommend them to family and friends, and I will be using them in the near future for other little projects.
Chris, the design consultant, Dave the production manager, along with their install team Opulent were affordable, upfront with costs, efficient and professional. Attached are some before and after pictures. Highly recommend their services.
Eric and team did an amazing job. They worked with me for months while I got HOA approval for the project. Once they began working they were great, going over everything in detail and making sure things were perfect. This project included wall repair, stucco and paint repair, paver and turf installation. Extremely satisfied with this experience.